Quality Management System

Leave no room for poor quality, Prevent defects leaving your factory

           

Towards Zero-Defect Quality – Detect, Track, Firewall!

For apparel companies, the most critical and important aspect of manufacturing operations is Quality control and management. An apparel manufacturer can lose 15 to 30 percent of their total CMT costs because their garments are not done right in the first place.

The STITCH Quality Management Software (QMS) offers an extensive suite of tools and capabilities necessary to cost-effectively manage quality issues while streamlining manufacturing processes. STITCH AI-based predictive quality control system notifies quality control teams of emerging production defects that are likely to cause product quality issues. It also predicts the possible defects which may come from production lines or even from operators. Defects can include deviations from pacifications, subtle abnormalities in measurement, change in construction, and more. Quality control checks can be put in place before actual production by attending to these issues predicted early by STITCH AI. It will help to drive tighter cost control by allowing manufacturers to identify and eliminate poor quality and high production costs in areas such as rejects, unscheduled machine downtime, and returns or reworking.

Powerful Tools & Features

Corrective Action Request (CAR)

  • The Corrective Action module in STITCH QMS enables quality departments to schedule, assign, and track corrective action activities automatically and provide instant

Inspection & Audits

  • Perform quality inspections & audits using a tablet or android terminals, attaching photos to support findings. The system can be used offline also with real-time result reports & failure notifications generated once standards deviate
  • Conduct multiple inspection types by Factory/Line/PO/Style/Order at end of line, in-line, final, measurement & packing.
  • Take photos of defects to support findings,

Quality Document Control (QDC)

  • STITCH QMS creates a completely paperless shop floor thorough QDC, has the tools to help solve quality control documentation challenges.
  • Automatically sends summary reports and analytics to individual emails based on roles.
  • Total revision control that provides a complete record of current and past revisions.
  • View Teckpack, PP comments, buyer comments etc in real time.

Traceability: Track & Trace

  •  A complete manufacturing Track and Trace system to maintain visibility and item tracking as garments move throughout the production supply chain.
  • STITCH QMS AI models runs to predict patterns and anticipate defects.

Real-time alerts & analytics

  • Real-time alerts of potential problems
  • Role based quality issues escalation notification, Conditional exceptions defined using if/then statements
  • Real-time, on-demand reporting views and analytics
  • Create and share views with other users with integrated WhatsApp application.

ADVANCED TOOLS

  • Real-Time Dashboards
  • Historical Data Mining
  • Scheduled Reporting
  • Proactive Traceability
  • Rejection Recording
  • Alarms and Notifications
  • SQC reporting
  • Digitize Defects capturing and recording

BENEFITS

Reduce DHU upto

50%

Save CMT Cost Upto

15%

Improve FT pass% by

80%

Reduce the cost of poor Quality upto

50%

Actionable Insights for Managers

  • Access Realtime data from anywhere anytime.

  • Actionable insights on Pass Rates, DHU and QC Inspector Performance.

  • Manage your team better. Assign, track and communicate efficiently.

  • Get visibility into defects to approve/reject on Order fulfilment. Changes in delivery dates, quantities and cancellations trigger immediate alerts for appropriate follow-up action.

Mobility for QCs

  • Carry powerful inspection tool in your mobile and view details from your phone.

  • Get alerts when quality issues arise from the production lines.

  • Scan operations QR to start and finish inspection work.

  • Snap photos of defects.

  • Record defects and defectives on the go from your phone.

  • View your performance.